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This step is necessary to ensure your safety while using the unit. All rights reserved. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Keep clear of fairlead when operating. Do not exceed the angles shown in Figure B for a roller fairlead. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Two best universal wireless remote controls supporting all the models. Hook onto the object using a pulling point, tow strap, tree strap, or chain. I finally get a chance to give you guys my opinion of this winch after a year of abuse. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Connect the wire rope for a double line system as shown in Figure J below. Most badland winches come with a mounting plate for your winch. Nothing there nor Ebay. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. For using wireless remote, attach the remote controller switch to the solenoid. I cant seem to find a parts listing for the plastic box with cover. Thanks. If not available , then a new controller from another winch could work. Extra Rope or Wire: 4. It has a user-friendly design that makes its installation quite easy and smooth. Different features have been incorporated in it, which were previously not available in any model. Where can I order\purchase these items? However, the brand does not provide winch accessories as widely as other winch brands do. Always take extra caution when installing any parts. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. A vehicle s transmission is not designed to handle that type of load. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Do not try to guide wire rope. 12,000 POUND WINCH. Do not use a dirty or corroded battery. This is the safety alert symbol. It reduces the load on the winch, allowing it to work longer with less heat buildup. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Otherwise, wire rope may bind during operation. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Specifications Cable: 7. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. It is permanently damaged and must not be used. Run in short bursts without load until completely dry. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. The build of the fairlead is stainless steel. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. SAVE THIS MANUAL. The Badland universal winch . View Available Parts. Do not use thinner/longer cables or link multiple cables together. To operate the winch, plug the remote into the socket connector. This wire rope is kinked. The design of the model's housing is weather-resistant and high-impact. You may wish to keep the engine running while using this winch, to continually recharge the battery. Call to Order: 1-800-444-3353. If you are buying a winch for the first time, there will be several queries in your mind. I bought a 12000 zxr last year but never opened it until yesterday. Save my name, email, and website in this browser for the next time I comment. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Control Box /Solenoid Box: Accessories For Badland Winches: 1. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Attach the red Battery Cable to the Circuit Breaker. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Battery weak, recharge. Non-skid footwear is recommended. Any uncovered wires may be the cause of a short circuit. do you have a replacement motor for 3500lb winch sku68145? Do not wrap the wire rope around the object and hook onto the wire rope itself. Do not wear loose clothing or jewelry, as they can be caught in moving parts. A good advantage you can get with this fairlead is that it looks cool. Thanks Clarence. The first item on our list is a synthetic rope from Mile Marker. Recoil the wire rope back into the winch under at least 500 lb. The remote control will auto shut down when not in use after two minutes. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Mounting location and hardware must support winch and load. Non-skid footwear is recommended. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. The device alone cannot ensure safety for you and the vehicle. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Run winch with vehicle motor running. This does not influence the price or reviews. Theyre independent, uncut and unsponsored. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles They are very popular and have been a default for 44 vehicles. You must log in or register to reply here. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Do not operate the winch at extreme angles. The two black wires are on the far right and far left of the red wires. The operator and assistants must carefully plan usage to prevent accidents. Do not route electrical cables near sharp edges or parts that will move or become hot. They are designed and branded by Harbor Freight as Badland ZXR winches. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Use a spotter to assist you in assuring that it is safe to operate the winch. But still, precautions should be taken. Is there a replacement spool drum? Lift the Socket Cover exposing the electrical switch connector. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. When you buy through links on our site, we may earn an affiliate commission. I had the same problem with 12000lb. Do not use damaged equipment. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. But this is a constant danger for all off-road drivers out there. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Here are a few that are very helpful. Industrial/Tow Truck Electric Winch Owner's Manual I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. These carry important safety information. I would like to get this other one working and install it on my trailer . Has anyone else been successful in finding replacement parts ? It is relatively easy and manageable with the Badland Winches. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. It features a three-stage planetary system for gear transitions to speed up the process. Recovery Kit: 6. Read this material before using this product. The company focuses on the customer experience that this product provides. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Good thing that there are winch manufacturing companies that do that. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Required fields are marked *. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. You may need a plastic encasing to secure your circuit breaker from water and dust. Move the Clutch Handle to the Engaged position. Thank You Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. If problem persists, a qualified technician needs to check and repair. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. I understand the alligator, are you looking for a controller box or a controller box? Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Therefore, winch has an exceptional load limit of 12000 pounds. The blue indicator light in the remote indicates the remote is ready to use. Winch with Wire Rope. Wrap wire rope under 500 lb. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. For a hawse fairlead, the angle should be as close to straight as possible. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Replacement Parts in Stock. Procedures not specifically explained in this manual must be performed only by a qualified technician. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. The gloves make the wiring process safe and prevent electric shocks. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. It is in the signature Mile Marker orange and black color. Im looking for a replacement tension plate for my 2500# badlands winch. Do not use thinner/longer cables or link multiple cables together. tension before use. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. After intensive testing and experiments, this device is designed with advanced technology. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Disconnect power to winch and allow it to cool completely before service. Do not use the winch even if minor damage appears. (2.2Nm). It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. The first time was on warranty. It is too late to reverse the damage at this point, the wire rope must be discarded. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). A dead tree is not capable of withstanding that much weight and has weaker roots. I dont know about you but that is a big advantage for me. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Move Clutch Handle to the Released position. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Attach the black Battery Cable directly to the negative terminal of the battery. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Email our technical support at: productsupport@harborfreight.com. Please familiarize yourself with the operation of your winch before using it. Refer to Relocating the Control Box on page 8. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Im looking for a drum assembly for a Badland 2500 lb winch. Secure load after moving. It offers a high-quality cable rope that is made with aircraft-grade materials. You could lock it up to keep everything secure and cut a hole to run winch line out. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Install the winch using hardware specified on the specification chart. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Use supplied power cords and wire rope listed in manual only. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Badland 18000 Winch Installation & Instructions Manual: Download. Heavy vehicles such as trucks can easily handle this much weight. Do not power the hook all the way into the fairlead to prevent damage. We may earn a small commission from affiliate links and paid advertisements. Do you agree that the items listed are perfect for the Badland 2500 lb winch? The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Save $250.00 by shopping at Harbor Freight. In case it slips or breaks, it will "whiplash" along this line. The rocker switch IN and OUT helps to engage to operate the winch. These include: IP66 Rated Weatherproof Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. Wear heavy-duty work gloves when handling the wire rope. Let us know what you think in the comments section! Press the ON/OFF button for 3 seconds to activate the wireless remote. The original was a Warn 2000, but was completely gutless. Follow the instructions thoroughly for making your winch install as easy as possible. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. The battery may be drained if you use the winch while the engine is not running. I did not see replacement cable for zxr-5000. People with pacemakers should consult their physician(s) before use. Fingers may be caught and get pulled into fairlead or drum. You are using an out of date browser. It has a very smooth surface to feed your synthetic rope through. Note: Check compatibility with your vehicle before purchasing. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Keep clear of wire rope, hook, and load while winching. Use a winch cover that can protect from sun damage. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Hawse fairleads are used in conjunction with a synthetic winch line. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Although this winch offers excellent power, its speed is a bit disappointing. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. This powers the winch only and is rechargeable. Your email address will not be published. Have the winch serviced by a qualified repair person using only identical replacement parts. ), Use winch only in underwind orientation. Insert the Pendant connector into the Socket. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Its extreme weather tolerance also helps this product to be reliable on wet terrains. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Use as intended only. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . As you can see all the parts in the diagram below, you can understand the wiring well. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Badland is a winch brand that provides good quality winches. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Always examine the working conditions of your winch before using it on the trail. Connect the black cable from the batterys negative side to the winch. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. The company offers a 65-feet long cable with this product. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. 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